Vehicle Test Technician

Job Title: Vehicle Safety Test Laboratory Technician

Department: Vehicle Safety Test Laboratory (VSTL)

Location: [Insert Location]

Reports To: Lead Engineer / Laboratory Manager

Job Purpose: The Vehicle Safety Test Laboratory Technician is responsible for supporting and delivering physical test activities in a laboratory environment. This role involves assembling test rigs, operating control and data acquisition systems, conducting inspections, and ensuring compliance with quality, safety, and environmental standards. The technician will play a key role in maintaining test rigs, diagnosing issues, and contributing to continuous improvement initiatives within the laboratory.

Key Responsibilities:

• Test Execution & Laboratory Operations:
• Assemble test rigs and test properties to required specifications.
• Operate rig control systems to ensure accurate and representative test conditions.
• Manage data acquisition and instrumentation systems to ensure robust data collection.
• Conduct inspections of test rigs and properties to identify issues and support root cause analysis.
• Complete test documentation (DART reports, logs, plans) accurately and on time.
• Maintenance & Compliance:
• Perform rig inspection, maintenance, and timely repairs.
• Adhere to Total Preventative Maintenance (TPM) schedules.
• Ensure compliance with IATF 16949 (Quality), ISO 14001 (Environmental), ISO 45001 (Health & Safety), and ISO 17025 (Laboratory Standards).
• Follow risk assessments, COSHH regulations, and calibration processes.
• Communication & Continuous Improvement:
• Provide regular updates to the Lead Engineer on test progress and delays.
• Collaborate with design teams for fixture development when required.
• Actively contribute to process improvements in laboratory technology and testing methods.
• Promote a culture of safety, challenging poor practices and guiding others.

Key Performance Indicators (KPIs):

• Tests completed on time and to quality standards.
• Test records/reports submitted accurately and on schedule.
• Test logging completed in compliance with procedures.
• TPM adherence to minimize downtime.

Required Skills & Experience:

• Technical knowledge of test facility operations and sample preparation.
• Experience with data acquisition and closed-loop control systems.
• Ability to analyze data, troubleshoot, and report findings.
• Strong problem-solving skills in a technical environment.
• Knowledge of Health & Safety (Risk Assessments, COSHH) and calibration processes.
• Computer literacy (test management software, data processing tools).
• Clear communication skills and ability to interpret engineering documentation.

Education & Qualifications:

• Minimum: NVQ Level 3 or equivalent in an engineering discipline.
• Preferred: Engineering apprenticeship or degree in a relevant field.

Desirable Attributes:

• Proactive learner with a willingness to share knowledge.
• Experience in automotive safety testing (crash, durability, or component testing).
• Familiarity with ISO 17025 (Laboratory Standards).

Working Conditions:

• Laboratory/workshop environment with occasional physical demands (lifting, rig assembly).
• Adherence to strict safety protocols.

Career Development:

• Opportunities for progression into senior technician roles or specialization in test engineering.