Senior Electrical - Embedded Robotics Engineer ..........Palo Alto, CA OR Dearborn, MI OR Remote

Project Overview

Client is seeking a Senior Electrical / Embedded Systems Engineer to support the development of a reusable electrical and embedded architecture for an advanced robotics platform.

The project involves building a complex bi-manual mobile robot from the ground up while creating scalable hardware standards that can be reused across future robot configurations.

Responsibilities

• Translate robot-level requirements into electrical, power, communications, embedded-controller, and wiring architectures.
• Develop system power budgets covering continuous loads, peak loads, inrush current, conversion losses, and fault conditions.
• Select power supplies, converters, protection devices, controllers, sensors, connectors, cables, and related components.
• Design and review electrical schematics, PCB layouts, bills of materials, and fabrication packages.
• Identify opportunities for custom electronics and determine when qualified commercial components are the better solution.
• Design robot wiring harnesses, including schematics, wire lists, connector schedules, drawings, labeling, grounding, shielding, and routing requirements.
• Coordinate with PCB fabricators, contract manufacturers, and harness suppliers through prototype and first-article builds.
• Define communications interfaces using technologies such as CAN FD, EtherCAT, Ethernet, SPI, I C, UART, or RS-485.
• Collaborate with embedded engineers on firmware requirements for power sequencing, monitoring, diagnostics, telemetry, fault handling, bootloaders, and field updates.
• Support ROS 2 device and hardware-abstraction integration.
• Lead or support prototype board bring-up, robot power-up, communications bring-up, and system troubleshooting.
• Develop bench, hardware-in-the-loop, integration, and fault-injection tests.
• Produce editable engineering documentation, interface-control documents, test evidence, and design-decision records.
• Transfer technical knowledge so customer engineers can reproduce, modify, and extend the delivered solution.

Required Qualifications

• Senior-level experience in electrical engineering, embedded hardware, mechatronics, robotics, or a related field.
• Demonstrated ownership of electrical systems for complex electromechanical products.
• Strong circuit-design, schematic-capture, and PCB-development experience.
• Experience with power conversion, distribution, switching, sequencing, monitoring, and circuit protection.
• System-level component-selection and design-tradeoff experience.
• Hands-on wiring-harness design experience, including manufacturing documentation and supplier coordination.
• Practical knowledge of microcontrollers, embedded firmware interfaces, and real-time hardware behavior.
• Experience with embedded communications protocols and physical device integration.
• Proficiency using oscilloscopes, logic analyzers, current probes, electronic loads, multimeters, or comparable laboratory equipment.
• Experience bringing up and troubleshooting prototype electronics and integrated hardware.
• Ability to work independently and make sound engineering decisions in a lean, fast-moving project environment.
• Willingness to travel periodically for hands-on access to robot hardware.

Preferred Qualifications

• Robotics, autonomous systems, advanced manufacturing, automotive, or industrial automation experience.
• Experience developing a robot or complex machine from an early prototype or clean-sheet stage.
• Experience designing custom embedded controllers, carrier boards, or power-management electronics.
• Familiarity with CAN FD, EtherCAT, ROS 2, hardware-abstraction layers, and Linux-based robot compute environments.
• Experience with bootloaders, field firmware updates, watchdogs, telemetry, diagnostics, and device-version management.
• Experience with hardware-in-the-loop testing and automated embedded validation.
• Familiarity with IPC-2221, IPC-2152, IPC-A-610, IPC/WHMA-A-620, IEC 60204-1, or NFPA 79.
• Experience designing for grounding, shielding, EMC, serviceability, and high-current electromechanical loads.