Manufacturing Engineer

The Role

In this pivotal technical role, where you will act as the authority on gear profile generation, power transmission systems, and precision machining. You will drive “Right First Time” manufacturability, lead PFMEAs, define manufacturing routings, evaluate machine tool capabilities, and support complex aerospace and defence programmes from prototype through to series production.

Key Responsibilities

• Serve as the Subject Matter Expert for gear hobbing, shaping, profile grinding, and finish grinding (journals, cones, thrust faces), providing expert guidance between Design Engineering and Machine Operators
• Act as the primary technical bridge between manufacturing/assembly and design engineering. Provide manufacturability feedback, evaluate GD&T/tolerances, and grant manufacturing sign-offs at design gates (PDR, CDR, release to manufacture).
• Lead PFMEAs (process mapping, risk mitigation, control plans), define critical characteristics, support FAI (AS9102) strategies, and ensure full compliance with AS9100 / ISO 9001 quality standards.
• Conduct make-versus-buy evaluations and assess external supplier machining capabilities (multi-axis, gear cutting, deep hole drilling, heat treatment, NDT) via technical audits and Manufacturing Readiness Reviews (MRR).
• Develop automated post-process measurement programmes, analyze data sets, and train production and quality teams on digital measurement methodologies.
• Apply a deep understanding of heat treatment processes and design bespoke methods/tooling ensuring compliance with Machinery Safety regulations.

Qualifications / Experience

• Bachelor’s or Master’s degree in Mechanical, Manufacturing, or Aerospace Engineering (or equivalent industrial experience).
• Knowledge of rotating component manufacturing (turning, boring, milling, heat treatment, gear hobbing, shaping, grinding).
• Proven background in Aerospace, Defence, or Heavy Power Transmission / Gearbox Manufacturing
• Knowledge of rotating component manufacturing (turning, boring, milling, heat treatment, gear hobbing, shaping, grinding).
• Ability to interpret complex technical drawings, create stage drawings, and challenge design assumptions to optimize cost, lead time, and yield.
• Strong working knowledge of AS9100 / ISO 9001, root cause analysis (8D, 5-Why), PFMEA, and control plan development.

Due to the nature of the work, you must be eligible to go through Security Clarence.