Lead Brake Systems Development Engineer
Posted Today by Vallum Associates
Negotiable
Undetermined
Undetermined
Gaydon, England, United Kingdom
Summary: The Lead Brake Systems Development Engineer is responsible for the refinement and validation of brake systems in prototype and production vehicles, focusing on hydraulic, regenerative, and blended braking technologies. This role involves planning and executing vehicle-level brake tests, collaborating with suppliers, and processing test data to drive continuous improvement. The engineer will also author technical documentation and coordinate with cross-functional teams to meet development targets. A strong background in Mechanical or Automotive Engineering, particularly with EV braking systems, is essential for success in this position.
Key Responsibilities:
- Lead the refinement and validation of brake systems across prototype and production vehicle programs.
- Plan and execute vehicle-level brake tests including pedal feel evaluation, brake bedding and burnishing, stopping distance and fade testing, and NVH assessments.
- Collaborate with suppliers on palliative development of brake components.
- Configure and install data acquisition systems for test instrumentation.
- Process and interpret test data to identify performance trends and improvement opportunities.
- Author detailed test reports, DVPs, and technical documentation.
- Coordinate with cross-functional teams to align on development targets.
- Support international test trips, including logistics planning and on-site execution.
- Drive continuous improvement through data-led decision-making.
Key Skills:
- Bachelor’s or Master’s degree in Mechanical or Automotive Engineering.
- Experience with EV braking systems and brake-by-wire technologies.
- Familiarity with global brake performance standards (FMVSS, ECE R13H, AMS).
- Proficiency in data acquisition and analysis tools (e.g., Vector CANalyzer, MoTeC, MATLAB).
- Experience with software tools such as CATIA V5/V6, TeamCenter, Excel, and PowerPoint.
- Strong documentation skills for DVP&R, test reports, and build books.
- Ability to collaborate effectively with cross-functional teams.
- Strong analytical and problem-solving skills.
Salary (Rate): undetermined
City: Gaydon
Country: United Kingdom
Working Arrangements: undetermined
IR35 Status: undetermined
Seniority Level: undetermined
Industry: Other
Brake System Engineering (hydraulic, regenerative, blended braking) Vehicle Testing & Validation (track, proving ground, climatic) Palliative Development (component tuning for refinement) Data Acquisition & Analysis: CAN tools (e.g., Vector CANalyzer), MoTeC, Pi Toolbox, MATLAB (preferred) Instrumentation Setup: Sensor calibration, logger configuration Software Tools: CATIA V5/V6, TeamCenter, Excel, PowerPoint Documentation: DVP&R, test reports, build books
Lead the refinement and validation of brake systems across prototype and production vehicle programs. Plan and execute vehicle-level brake tests including: Pedal feel evaluation Brake bedding and burnishing Stopping distance and fade testing NVH (Noise, Vibration, Harshness) assessments AMS and regulatory performance tests Collaborate with suppliers on palliative development of brake components (pads, shims, discs, calipers). Configure and install data acquisition systems (CAN, sensors, loggers) for test instrumentation. Process and interpret test data to identify performance trends, root causes, and improvement opportunities. Author detailed test reports, DVPs, and technical documentation to support engineering sign-off. Coordinate with cross-functional teams (chassis, controls, software, suppliers) to align on development targets. Support international test trips, including logistics planning, load list preparation, and on-site execution. Drive continuous improvement through data-led decision-making and iterative development cycles